沙特NRCC安全操作手册（英文）.docx

PrefaceNRCCProjectisacementproductionlinewiththecapacityof6000TPDclinkerconstructedbyCNBMinTheKingdomofSaudiArabic.Thesafetyoperationmanualisformakingsurethesafetytrailproduction,handingovertoOwnersuccessfully,meanwhile,insuringsafetyforpersonnelandequipment.ThesafetymanualiscompliedbycombiningtheprocessofNRCCcementproductionline(6000tpdclinker)aswellascharactersandtechnologyofmechanicalandelectricalequipmentinconformityofanactualsituationinNorthRegionofKSA.Alldepartmentandtechniciansshouldrefertoexecuteandplayasupervisedroleintrailproductionandproductioninthefuture.November,2007NRCC6000th(clinker)CementProductionlineSafetyOperationManualTableofContentChapter1 General4Chapter2 GeneralInstructionsforInjuryProtectio51. GravityInjuryProtection(injurybyfallingdown,injurybyhitting)52. MechanicalInjuryProtection(injurybycrushing,injurybywringing)63. ElectricalInjuryProtection(injurybyelectricity,injurybyburning)84. ThermalInjuryProtection(scald,injurybyburning)95. ChemicalInjuryProtection(ignition,asphyxia)106. WindInjuryProtection(injurybyhitting,injurybyfallingdown)107. MagneticForceInjuryProtection10Chapter3PostSafetyOperationInstructions131. .SafetyOperationInstructionsforCentralControlOperator132. SafetyOperationInstructionsforApronFeeder133. SafetyOperationInstructionsforCrusher144. SafetyOperationInstructionsforBeltConveyor155. SafetyOperationInstructionsforbucketelevator166. SafetyOperationInstructionsforScrewconveyor,chainconveyor,chainbucketconveyor177. SafetyOperationInstructionsforStackerandReclaimer188. SafetyOperationInstructionsforRawMaterialVerticalRollerMill189. SafetyOperationInstructionsforEnteringintoRawMaterialVerticalRollerMill2010. SafetyOperationInstructionsforFuelOilSupplyingSystem2011. SafetyOperationInstructionsforPreheater(CaIciner)2112. SafetyOperationInstructionsforBypassSystem2513. SafetyOperationInstructionsforKiln2514. SafetyOperationInstructionsforCoolerandClinkerconveying2715. SafetyOperationInstructionsforAirBlastSystem2916. SafetyOperationInstructionsforHydraulicGiant3017. SafetyOperationInstructionsforCementMill3118. SafetyOperationInstructionsforSeparatormaintenance3219. SafetyOperationInstructionsforEquipmentunderthesilo3320. SafetyOperationInstructionsforCleaningCement(rawmeal)Silo3321. SafetyOperationInstructionsforElectrostaticPrecipitator3422. SafetyOperationInstructionsforPacker3523. SafetyOperationInstructionsforBagFilter3624. SafetyOperationInstructionsforBulkLoadingMachine3725. SafetyOperationInstructionsforAirCompressor3726. SafetyOperationInstructionsforFan3927. SafetyOperationInstructionsforAirSlide3928. SafetyOperationInstructionsforMaterialBinandvibrationscreen4029. SafetyOperationInstructionsforSupervisionofWaterPumpRoom4030. SafetyOperationInstructionsforWeigh-bridge4131. SafetyOperationInstructionsforElevator4232. SafetyOperationInstructionsforLiftingOperator4233. SafetyOperationInstructionsforElectricalEquipment4334. SafetyOperationInstructionsforElectricalMaintenance4535. SafetyOperationInstructionsforMechanicalMaintenance4736. SafetyOperationInstructionsforLaboratory48NRCC6000th(clinker)CementProductionlineSafetyOperationManualChapter 1 General1. Workerhastocomplywithlabordisciplinewhentheyareonduty,remembertheprincipleof"ThreeNon-Injury"，concentrateontheworkandhaveastableemotion.Whentheshiftchanges,staffwhoisinchargeoftheworkhastocheckthepsychosisofworker.Iftheyarenotinagoodemotion,theyshouldbeleavetheworkandcannotdootherworks.2. Whenmanagerofdifferentdepartmentsassignproductiontask,theyhavealsotoinformthespecificsafetyrequirementrelatedtoproductiontaskbywritten(ororal).Staffreceivedtasksmustsign(ororal)foracceptingtoworkbasedontherequirement.3. Forsafetyworkprotectionproductsprovidingtoindividual,workershavetowearwhentheyareworking.Forthosepublicorspecialsafetyworkprotectionproducts,workershavetohandoverandtakeovercompletely.Otherwisetheycannottakeovertheworkwhileoff-dutyandleavetheirpositionwhileon-duty.4. Allworkershavetherighttorefusesuchworkslikebreakingcommend.Allworkershavetherighttorefuseexecutingunfulfilledsafetymeasurement.Foranyoperationbrokesafetyoperationmanual,allworkershavetherighttodeterexecutionandinformtheaboveeventstosafetyoperatoruntilmanagerinsafetycommitment,andthenwillbepraisedpublicly.5. Differentsafetymanagementdepartmentshavenrightandresponsibilitytotestworkersasdifferentmethodsregardingtosafetyoperationknowledge.Disqualifiedworkershastounderstandinalimitperiod,otherwisewillleavethecurrentpositionforstudyinguntilbequalifiedtheposition.Chapter 2 InjuryProtectionGeneralIntroduction1. GravityInjuryProtection(injurybyfallingdown,injurybyhitting)I、InjurybyfallingdownProtection：2. Workersworkingatheight(3maboveworkingplatform)shouldnothaveCardiovascularetc,waresafetybelt,fastenandhangonthefixedbuildingorimmobilepartofequipmentandaresuper